Monday, December 16, 2013

Perspectives on Plating and the Metal Stamping Process



For many of our jobs, the question of plating comes into play – there are a variety of different options out there in terms of specific techniques or metals that correspond to different desired outcomes for the final product.  As a custom metal stamping business, we don’t do plating ourselves, but we often do jobs that either require post-plating or stamp pre-plated pieces, and we’ve identified some key issues to be concerned about when considering when in the process to plate your piece, and thought we’d share what we’ve observed. 

As we mentioned earlier, the two options we come across most are stamping pre-plated material, or sending off the stamped piece to then be plated.   There does exist a third option called partial plating, presumably a cost saving measure designed to be compromise between the advantages of the two.
The advantages of pre-plating are pretty straightforward – the cost tends to be lower, and there is less opportunity for dimensional issues in the finished product.  Plating is of course adding a layer of another type of metal onto the work piece for either corrosion resistance, conductivity, aesthetic or other purposes, but as a function of the process, it can create dimensional issues that need to be taken into account, depending on the tolerances desired for the part.  This is where using pre-plated material can be an advantage, as that process has already been performed, and won’t factor into the final stamped dimension. 

However, as a function of the stamping process, a pre-plated part won’t be 100% plated after stamping, so for applications where perhaps there is exposure to a harsh environment, or the part is visible and a seamless finish is preferable, post plating may be desirable.  Again, this is typically the more expensive option, and with the added handling of the pieces, there is an increased possibility for dimensional concerns to arise. 

As with many design and manufacturing considerations, the key is to identify which factors most affect the characteristics of the final product that are most important, and make the decision based on those variables.  The benefit (and we would say the beauty) of being a custom manufacturer is that we have the experience and capability to cater to whatever peculiarities the job requires.